Labels - manufacture and refinement ICON LINE 250 - 530

SMAG ICON LINE 250 / 350 / 450 / 530

ICONCEPT 350 - 450

ICONVERT 350 / 450 / 530

MODULES AVAILABLE FOR THESE MACHINES

UNWINDING MODULE

2 VERSIONS AVAILABLE: LARGE AND COMPACT

- Large Unwinder with web-guide ultra-sonic for master reel diam. 850mm, 1000mm (option) or 1200mm (option), with predisposition for Corona treatment and web cleaner.

- Compact Unwinder with web-guide ultra-sonic for master reel diam. 850mm or1000mm (option)

FLEXO PRINTING MODULE WITH UV / IR / HOT AIR DRYING

FLEXO MODULE WITH UV / IR / HOT AIR DRYING OPTIONS

3 versions available :

- Mechanical version in rotary mode for full varnish or spot color coating.
- Servo rotary version for in-register spot varnish or color printing and cold foiling.
- Servo semi-rotary version for in-regsiter spot varnish or color with the use of 1 unique printing cylinder, includes full servo rotary version with the possibility to use different repeat size printing cylinder.

Coating cylinder stop between labels (waste matrix area).

printing cylinder, anilox, ink tray, rubber roller, easy access.

HIGH SPEED FLATBED HOT STAMPING & EMBOSSING MODULE TYPE HGV

Create luxury branding, rely on the decorative application, attract the eye...

• Flat bed hot stamping with automatic length registration- Integrated foil saver- Flatbed embossing (with embossing cassette)
• Independent repeat size management
• Centralised automatic lubrication
• 50 tons pressure from one central top position for even pressure
• Cross foiling rotary head for 2 different foils or contemporary foil or embossing process in the same repeat up to 145 mm length. Max repeat with lengthwise hot foil 330 mm.
• Dual heating zone for independent temperature adjustent
• Speed up to 50 meters / min

SEMI-ROTARY HOT STAMPING MODULE

Single heating cylinder for repeat size up to 225 mm lenght

- Oil heated cylinder for magnesium plates
- Bottom pressure adjustment
- Interchangeable blankets
- Foil saver

LAMINATION AND COLD FOIL MODULE

3 available configurations:

- System installed on the flexo station for UV lamination and cold foiling in full servo rotary mode.

- Independent module for self wounded lamination.

- Rail system to allow the use on any module with pre-equipement.

HIGH SPEED FLATBED SILKSCREEN PRINTING MODULE

For high-end and resistant labels: wines, spirits, perfume, industry...

Full opaque area printing, thickness of the ink deposit for chemical resistance and durability, thin lettering, relief varnish, braille, tactile effects...

- Servo-controlled pressure for squeegee and flooding
- Database for job settings recall
- Printing size 340mm (width) x 340mm (length)-Standard
- Printing size 440mm (width) x 440mm (length)
- Length registration servo automated
- Interchangeable cassette system for UV/LED curing and/or Hot Air/IR dryers.
- Speed up to 25 meters/min

SGV High speed spot colour UV screen printing

High speed silkscreen printing module : spot colour or spot varnish in register up to 35 m/min

- Squeegee and doctor blade assemblies controlled by servomotors,
- Pressure of squeegee and flood bar controlled by servomotors,
- Pneumatical clamping system of the screen,
- Automatic length registration system with servo,
- Automatic ink dispensing system,
- Printing size : 340 mm x 230 mm,
- UV curing

FULL ROTARY DIE CUTTING MODULE

- Full rotary mechanical or servo die cutting station
- Repeat size from 12'' to 25,5''
- Gear pitch 1/8" or 1/6" (option)
- Pressure bridge with pressure gauge type KMS 3
- Variable gap systems available (Gap Master, Tecnocut, Variabase)
- Waste matrix section with pneumatical shaft + waste pressure arm

SLITTING MODULE

- Removable shear knives cassette
- Removable razor blades cassette
- Automatic knives adjustment cassette
- Pneumatic knives
- Underscoring

SEMI-ROTARY DIE CUTTING MODULE

- Servomotorized Semi-rotary die cutting with magnetic cylinder from 12'' to 25,5''
- Automatic pressure gauge adjustment
- Automatic re-registration sensor with anamorphosis compensation
- Compensation trolley
- Double web path to die cut top or bottom
- Contact servomotorized waste matrix stripping (option)
- Automatic plate loading/unloading (option)
- Independent repeat size management
- Zero waste program with automatic length register & gap positioning auto set up

SHEETING MODULE

- Servo infeed
- Full rotary die cutting station with automatic registration for web sheeting
- Programmable cutting length
- Conveyor for the final products delivery

REWINDING MODULE WITH SEVERAL CONFIGURATIONS

- One shaft rewinder servo motorized
- 2 Shafts rewinder
- 2 shafts rewinder servo motorized
- Semi-automatic rewinder 2 shafts
- Semi-automatic rewinder 2 shafts servo motorized
- Buffer for the use of semi automatic rewinder without stopping the machine
- Non-stop rewinder 2 shafts with automatic glueing

CONTROL AND INSPECTION MODULE

- Independent or integrated module prepared to receive a viewing or 100% inspection camera
- Supports compatible with 2 main leading companies: BST NYQUIST solution and AVT HELIOS solution
- Buffer available to avoid machine stop during defect removal

COMPLEXING MODULE FOR TWIN OR COUPON LABELS

- Servo infeed for both rolls
- Delamination of the backing
- Web transportation with web guide before the lamination of roll 2
- Servo registered relamination system of web 2 on top of web 1 with turn bar and web guide

BOOKLETS INSERTION MODULE

Complete coupon dispensing solution SMAG integrating Longford leaflet dispenser with:
- Triple Servo Motor Surge Feeder with Servo Driven Lug Conveyor
- Adjustable product magazine and side guides
- Feeder outriggers
- Lug conveyor assembly with suitablechains (4", 6" and 8" lug pitch)
- Alignment hardware and support bearings
- Steel mounting frame, microprocessor operators' station
- Ratio-Master™ controller
- Electrical panel and separate encoder package